784: A History of Partnership: The Indian Air Force and Growth of Indigenous Basic Trainer Production

 

My Inputs on HT-2 Aircraft to Atul Chandra in an Interview.

Excerpts from the Article on the CAPSS (Center For Air Power and Strategic Studies) Website published by him.

 

A History of Partnership: The Indian Air Force and Growth of Indigenous Basic Trainer Production

Mr Atul Chandra

Research Scholar, Unni Kartha Chair of Excellence 

Introduction

 The Indian Air Force (IAF) has a proud legacy of undertaking basic flight training in South India. IAF air bases and training establishments located in the region, have made it the ‘cradle’ of military flight training in India. Since Independence, the IAF’s requirements for basic trainer aircraft have also aided in the growth of aeronautical manufacturing in Southern India. Since 1948, a total of three indigenous basic trainer aircraft, the HT-2, HPT-32 and more recently, the HTT-40 have been developed and manufactured in India. While the latter two basic trainers were vitally important in the growth of India’s nascent domestic aeronautical design and development capability, the completion of design and development of the HTT-40 signals the maturity of the nation’s domestic aerospace and defence ecosystem, which is today producing fighter aircraft, trainer aircraft, utility and attack helicopters. The deliveries of the HTT-40 to the IAF are now slated to begin in Q1 2026.

As we strive towards the goal of ‘Atmanirbhar Bharat’ and self-sufficiency in defence production, it is important to note that the IAF, from 1948 till now, continues to drive the growth of India’s aeronautical industry and will continue to do so.

 

Piston Pioneer

 Following in the footsteps of the HT-2, in 1975 HAL began preliminary work on the development of a new basic trainer for the IAF. The Government sanctioned the design and development of a new basic trainer aircraft in 1976 at a cost of INR 5.53 crores. The requirement was for a total of 161 trainer aircraft and work was proceeding in earnest by 1977.

 

 

The design of the Hindustan Piston Trainer 32 (HPT-32). proceeded swiftly, with the first 1st HPT-32 prototype (X 2157) making its maiden flight in Bangalore on 6th January 1977, piloted by Wg Cdr Inder Chopra, HAL’s Chief Test Pilot (CTP). The second HPT-32 prototype made its maiden flight in March 1979, incorporating several modifications. The third and last prototype made its maiden flight on 31st July 1981 and was representative of the final production version and significantly lighter than the first two prototypes.

The HPT-32 is a cantilever, low-wing monoplane and of all-metal construction. Unlike the HT-2, the HPT-32 was a nose wheel aircraft with side-by-side seating for two persons under a rearward sliding jettisonable framed canopy. The HPT-32 also had the provision for a seat behind the instructor and trainee, along with space for some luggage. This was due to the fact that HAL had also planned to offer the aircraft to undertake liaison roles. The aircraft had a non-retractable tricycle type landing gear. The aircraft was powered by a Textron Lycoming AEIO-540-D4B5 flat-six 260 hp engine, driving a Hartzell two-blade constant-speed metal propeller. Fatigue life was quoted as 6.500 hours.

The IAF went on to place an initial production order for the new basic trainer in 1981, ordering 40 aircraft with an additional requirement for 100-150. At the time, the cost of each aircraft was estimated at INR 19.25 lakh.

The HPT-32 was inducted into the Indian Air Force in March 1984. The trainer aircraft was used for Stage 1 flight training providing pupils with 65AIAF hours of flying.

HAL completed the delivery of 40 HPT-32s by March 1987. Just as it was with the HT-2, the Navy also acquired the HPT-32, ordering nine aircraft. INAS 550-B Flt at Kochi which was equipped with Islander aircraft in 1976, went on to induct the HPT-32 in January 1986. The squadron completed basic flying training on the HPT-32 in October 1987, for the first batch of six naval pilots. However, training on the HPT-32 was discontinued soon after, and the squadron ceased further basic flying training on the type.

The IAF placed three additional orders for the HPT-32 in August 1988, January 1990 and March 1992 for 40, 30 and 24 additional aircraft respectively. In total, the IAF placed orders for 134 HPT-32s.

 

A turboprop version of the HPT-32, called as the HTT-34 took to the air for the first time on 17th June 1984 piloted by Wg Cdr Ashok and another pilot. “The aim was to enhance its performance, while also overcoming the nagging supply problems of high-octane fuel. A turboprop engine uses turbine fuel (refined kerosene). “The more powerful engine on the HTT-34 gave the aircraft excellent performance,” Wg Cdr P Ashoka (retd)” said in his autobiography. HTT-34 prototype was in fact the HPT-32 third prototype which was modified.

However, despite the HTT-34s improved performance, HAL never received any orders for it.

The HTT-34 was also demonstrated as a trainer aircraft at the Farnborough (UK) and Paris Airshows in 1984 and 1985 respectively. “Later we (HAL) took it to Nigeria and Ghana in Africa on a marketing mission. Our aerobatic displays were greatly appreciated and some of the foreign pilots who flew the aircraft, were also duly impressed. Unfortunately, this did not result in any sales, probably for financial reasons,” Wg Cdr Ashoka added.

Troubled Trainer

 The HPT-32 took over the basic training role (Phase I) in the IAF in entirety from 1988 onwards, following the retirement of the HT-2. According to a CAG report released in 2019, the HPT-32 aircraft was besieged with difficulties related to reliability and safety including engine failure, poor glide characteristics and absence of an ejection seat.

Due to a large number of accidents, the entire HPT-32 fleet was grounded in July 2009. This decision followed the crash of an HPT-32 on 28th July 2009 due to engine failure.

A High-Power Study Team (HPST) was constituted by Air HQ and HAL’s Transport Aircraft Division in Jul 2009 to undertake an in-depth analysis of maintainability and reliability of HPT-32 aircraft and its engine. The HPST was tasked to undertake technical investigation to find out the cause of engine failures and suggest remedial measures

However, in August 2009, the IAF decided to discontinue flying of the HPT-32 fleet till the finalization of HPST report. The HPST report released in December 2009 stated that the HPT-32 aircraft was designed and developed in the early 1980s and did not meet present day standards (at the time). The technical investigation carried out by HAL was inconclusive in its findings.

As per a CAG report released in 2013, it observed that engine cut-off issues had resulted in 189 incidents/accidents on HPT-32 aircraft. Originally slated for retirement in 2014, the HPT-32 fleet was grounded in 2009 and resulted in HAL’s HJT-16 Kiran Intermediate Jet Trainer (IJT) being used for Stage I training from 2010 to 2013. In June 2012, the IAF opted not to return its HPT-32 fleet back into service, which at the time numbered approximately 116 aircraft.

In total when combining the HT-2 and HPT-32, 300 trainers were produced by HAL. The HPT-32 remained in service only for 25 years as compared to the HT-2, which remained in service for 34 years. Despite the trials and tribulations with the development of indigenous basic trainers, it would not be out of place, to say that the HT-2 and HPT-32 set the stage for the development of a new, modern and state-of-the-art basic trainer for the future.

Air Marshal Anil Khosla retired from the Indian Air Force as Vice Chief of the Air Staff. He was commissioned into the Indian Air Force in December 1979.

 

 

My very first impression of the HT-2 as a cadet was that it looked simple and almost modest, yet purposeful. As a young flight cadet in the Indian Air Force during the 1970s, my first encounter with the HT-2 was both exhilarating and a bit intimidating. The aircraft was a sleek, all-metal design with tandem seating and it was simple yet robust. The controls were responsive, but it demanded precision right from the start; a sloppy approach could lead to a bumpy landing on those narrow landing gear.

In total I flew a total of 215 hours on the HT-2. This included 40 hours of ab-initio training, 65 hours during the Flying Instructors’ Course, and 110 hours during instructing at Flying Instructors School (FIS) Tambaram. At FIS Tambaram I instructed on the HT-2 teaching young IAF pilots how to become instructors.

My abiding memories are vivid and multifaceted. I remember the distinctive sound of the engine starting up. I Remember the smell of gasoline during stall turns. One unforgettable sortie for me, was my second solo flight, during which, after take-off, I had an engine failure and had to force-land the aircraft.

The HT-2 was considered challenging to fly, however, it had many attributes that made it such a long-serving basic trainer in the Air Force. The HT-2 earned its reputation as challenging aircraft to fly as it tended to swing on the ground on landing. It required total concentration and focus to prevent over-controlling, especially in crosswinds. It was known to be somewhat unforgiving if mishandled, especially in the stall/spin regime.

Yet, these very challenges made it an excellent trainer for basic flying skills. It remained in service for over three decades (from the 1950s until the late 1980s), with over 120 aircraft produced.

Its attributes included: – 

    • Ruggedness.
    • Easy to maintain (indigenously available spare parts).
    • Excellent visibility from the front (in the air).
    • Low operating Cost.
    • Indigenous production with no dependency on foreign OEM.

 

The aspects of the HT-2 that I liked and disliked were many.

Likes: 

  • Handling and Stability—perfect for building confidence.
  • The response to controls was direct, making it great for learning flying.
  • The bubble canopy and raised instructor’s seat provided panoramic view.
  • The engine was smooth and powerful enough for basic trainer.
  • Execution of aerobatic manoeuvres gave a lot of satisfaction and a boost to the confidence.

Dislikes:

  •  The narrow-track undercarriage made landings tricky as it was prone to swinging on the ground.
  • The seats weren’t the most ergonomic for extended sessions, causing back aches during prolonged flying.
  • The seat was fixed without height or position adjustment.
  • The parachute strapped to the pilot was not very comfortable or easy to bail out.

 

Disclaimer: The views and opinions expressed in this article are those of the author and do not necessarily reflect the position of the, Centre for Aerospace Power and Strategic Studies [CAPSS]

This work is licensed under Creative Commons Attribution – Non-Commercial – No Derivatives 4.0 International License.

 Centre for Aerospace Power and Strategic Studies |  @CAPSS_India |Centre for Aerospace Power and Strategic Studies |

Notes:

1 Global Security Org, “content” https://www.globalsecurity.org/military/world/india/hpt-32.htm accessed on August 25, 2025

2 Vijay Seth, The Flying Machines of the Indian Air Force 1933 – 1999 (New Delhi: Seth Communications, 2000), p. 41,

3 Indian Navy NIC, “content” https://indiannavy.gov.in/content/dorniers-2

4 Wg Cdr P Ashoka, Riding the Wind (New Delhi: Viji Books, 2011), p. 140.

5 Vayu Aerospace Review 1984

6 ibid

7 Performance Audit Report of the Comptroller and Auditor General of India on Capital Acquisition in Indian Air Force, Report No. 3 of 2019

8 Performance Audit Report of the Comptroller and Auditor General of India on Capital Acquisition in Indian Air Force, Report No. 3 of 2019

9 PIB.GOV.IN, “content”, https://www.pib.gov.in/newsite/PrintRelease.aspx?relid=75579&reg=3&lang=2 accessed on Oct 1, 2025.

10 Audit Report of the Comptroller and Auditor General of India on Capital Acquisition in Indian Air Force, Audit Report No. 34 of 2014

11 Performance Audit Report of the Comptroller and Auditor General of India on Capital Acquisition in Indian Air Force, 2017

772: Podcast on Asia net news channel

 

Had an interesting chat with Heena Sharma of Asianet News Channel on 21 Nov 25

 

We talked about various aspects (not in order):-

India, Russia, SJ-100 and how it will transform aviation.

AI Drone vs Conventional Weapons

Drone training hubs

India’s dual-use infrastructure and civil-military fusion

Low-fighter aircraft in the IAF.

 AMCA will be on the induction timelines

Indigenous or procured  and sharing of advanced military tech

Advanced levels of tech like killer robots, cyborgs, spy cockroaches, etc

Asymmetries in the military of India and China military

 

 

Value Additions are most welcome.

 

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References and credits

To all the online sites and channels.

Pics Courtesy: Internet

Disclaimer:

Information and data included in the blog are for educational & non-commercial purposes only and have been carefully adapted, excerpted, or edited from reliable and accurate sources. All copyrighted material belongs to the respective owners and is provided only for broader dissemination.

 

763: TEJAS MK 1A TAKES FLIGHT FROM NASHIK

 

This article is a compilation of news excerpts of the event.

 

On October 17, 2025, India’s aerospace ambitions soared to new heights as the Tejas Mk1A, the country’s indigenously developed Light Combat Aircraft (LCA), completed its maiden flight from Hindustan Aeronautics Limited’s (HAL) Nashik production facility in Maharashtra. This landmark event, inaugurated by Defence Minister Rajnath Singh, marked not only the successful test flight of the first Tejas Mk1A built entirely at Nashik but also the formal launch of HAL’s third dedicated production line for the aircraft, alongside a second line for the HTT-40 basic trainer aircraft. The skies above Ozar Airport buzzed with pride as the Tejas Mk1A, accompanied by a flypast featuring the HTT-40 and Su-30MKI, received a ceremonial water cannon salute, symbolising a pivotal moment in India’s journey toward self-reliance in defence manufacturing.

The Tejas Mk1A is a 4.5-generation multi-role fighter jet, designed by the Aeronautical Development Agency (ADA) and manufactured by HAL. It represents a significant leap forward from its predecessor, the Tejas Mk1, with enhanced avionics, an advanced EL/M-2052 Active Electronically Scanned Array (AESA) radar, an electronic warfare suite, air-to-air refuelling capabilities, and integration with indigenous weapons like the Astra missile and laser-guided bombs. With over 64% indigenous content, the aircraft is a cornerstone of India’s ‘Atmanirbhar Bharat’ (Self-Reliant India) initiative, aimed at reducing dependence on foreign defence imports and bolstering the Indian Air Force’s (IAF) operational capabilities.

The maiden flight from Nashik underscores HAL’s efforts to scale up production to meet the IAF’s pressing needs. The IAF currently operates 29 squadrons against a sanctioned strength of 42, with ageing MiG-21s being phased out. The Tejas Mk1A is positioned to fill this gap, offering superior air superiority, ground attack, and maritime strike capabilities. HAL Chairman DK Sunil emphasised the aircraft’s significance, stating, “The Tejas Mk1A’s advanced electronics and avionics make it a 4.5-generation powerhouse, vastly superior to the MiG-21 Bison it replaces.”

The Nashik production line, established in April 2023 at a cost of over ₹150 crore, is a state-of-the-art facility designed to complement HAL’s two existing lines in Bengaluru, which together produce 16 Tejas Mk1A jets annually. The Nashik line starts with a capacity of 8 aircraft per year, with plans to scale up to 10 within two years through additional assembly jigs and advanced tooling. This expansion brings HAL’s total production capacity to 24 jets per year, with ambitions to exceed 30 through partnerships with private sector players like VEM Technologies (fuselages) and Larsen & Toubro (wings).

The Nashik facility’s inauguration was a spectacle of national pride. The flypast, featuring the sleek Tejas Mk1A alongside the rugged HTT-40 trainer and the formidable Su-30MKI, showcased HAL’s integrated production capabilities. The water cannon salute, a traditional gesture reserved for significant aviation milestones, added a touch of grandeur to the occasion, resonating deeply with defence enthusiasts and the public alike.

The journey to this milestone was not without challenges. The Nashik facility, launched in 2023, initially targeted its first aircraft rollout by May 2025. However, supply chain disruptions and technical refinements pushed the timeline forward. Key milestones included:

    • April 2023: Nashik facility inaugurated, with a focus on rear fuselage assembly and integration.
    • March 2025: First rear fuselage delivered; rollout delayed to April due to avionics integration tweaks.
    • May 2025: Adjusted plans aimed for a June rollout, but supply chain hurdles persisted.
    • June 2025: Delivery target set for end-June, with mid-July maiden flight plans postponed.
    • August 2025: Cabinet Committee on Security approved an additional 97 Tejas Mk1A jets, valued at ₹66,500 crore, bringing the total order to 180 (83 initial + 97 new).
    • September 2025: Contract signed for ₹62,370 crore; GE F404 engine deliveries resumed, with 12 expected in 2025-26.
    • October 17, 2025: Maiden flight achieved, with ongoing trials for weapons and radar integration.

These milestones reflect HAL’s resilience in overcoming logistical and technical hurdles, including delays in GE F404-IN20 engine supplies from the United States. With 99 engines contracted in 2021, HAL has had to rotate engines for testing due to supply constraints. Nevertheless, the successful flight on October 17 signals that production is stabilising, with formal IAF induction expected soon, pending validation of key integrations like the Astra missile and ELTA radar.

The Tejas Mk1A is a game-changer for the IAF, which has long grappled with squadron shortages and reliance on ageing Soviet-era aircraft. The aircraft’s versatility—capable of air-to-air combat, ground strikes, and maritime operations—makes it a critical asset in modern warfare. Its AESA radar enhances situational awareness, while the electronic warfare suite provides robust defence against enemy threats. The integration of indigenous Astra missiles and laser-guided bombs further strengthens India’s strategic autonomy, reducing reliance on foreign weaponry.

The IAF’s order of 180 Tejas Mk1A jets, valued at over ₹128,870 crore, reflects the government’s commitment to modernising its air force. The Nashik facility’s role in ramping up production is crucial, with HAL targeting 16-24 deliveries in 2025-26 and full-scale output of 24-30 jets annually from 2026-27. This pace is essential to replace retiring MiG-21s and maintain operational readiness against regional threats.

Despite the triumph of the maiden flight, challenges remain. Engine supply delays from General Electric have been a persistent bottleneck, forcing HAL to manage with limited units. The validation of critical systems, such as the AESA radar and weapons integration, is ongoing, with formal induction into the IAF expected within months. Additionally, HAL must navigate supply chain complexities and ensure quality control as it scales up production across multiple facilities.

Looking ahead, the Tejas Mk1A serves as a bridge to more advanced platforms like the Tejas Mk2 and the Advanced Medium Combat Aircraft (AMCA), India’s fifth-generation stealth fighter under development. The success of the Nashik facility also paves the way for greater private sector involvement, with companies like VEM Technologies and L&T playing pivotal roles in component manufacturing. This collaborative model could set a precedent for future defence projects, aligning with India’s vision of a robust domestic defence ecosystem.

The maiden flight of the Tejas Mk1A from Nashik is more than a technical achievement; it is a testament to India’s growing prowess in aerospace and defence innovation. The event has sparked widespread enthusiasm,  capturing the public’s imagination. Videos of the flypast and water cannon salute have gone viral, accompanied by comments praising the aircraft’s sleek design and HAL’s dedication to self-reliance.

Defence Minister Rajnath Singh, addressing the gathering, called the Tejas Mk1A “a shining example of India’s resolve to build a strong, self-reliant defence ecosystem.” The aircraft’s success reinforces India’s position as an emerging global player in aerospace, capable of designing, building, and deploying advanced fighter jets to meet its strategic needs.

The successful maiden flight of the Tejas Mk1A from Nashik on October 17, 2025, marks a defining moment in India’s defence journey. With its advanced capabilities, indigenous design, and growing production capacity, the Tejas Mk1A is poised to strengthen the IAF and reduce reliance on foreign imports. As HAL overcomes challenges and scales up output, the aircraft will serve as a cornerstone of India’s air defence strategy, paving the way for future innovations like the Mk2 and AMCA. This milestone, celebrated with a flypast and national pride, underscores India’s unwavering commitment to ‘Atmanirbhar Bharat’ and its ascent as a global aerospace power.

 

Please Add Value to the write-up with your views on the subject.

 

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References and credits

To all the online sites and channels.

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Disclaimer:

Information and data included in the blog are for educational & non-commercial purposes only and have been carefully adapted, excerpted, or edited from reliable and accurate sources. All copyrighted material belongs to respective owners and is provided only for wider dissemination.

 

 

References:-

Aramane, G. (2023, April 5). Foundation stone laid for HAL’s third production line for Tejas Mk1A at Nashik. The Economic Times.

Aviation A2Z. (2025, August 21). India approves $7.1 billion for 97 new fighter jets for its air force. Aviation A2Z.

Business Standard. (2025, August 20). Final nod for ₹62,000 crore deal to procure 97 more Tejas Mk1A jets. Business Standard.

Defence News India. (2025, October 2025). Nashik facility overcomes delays to roll out first Tejas Mk1A. Defence News India.

ET Now. (2025, September 25). Defence Ministry signs contract for 97 Tejas aircraft with THIS company worth Rs 62,370 crore – DETAILS. ET Now.

Eurasian Times. (2025, September 25). LCA Tejas: India signs $7B deal for 97 ‘Made In India’ Mk-1A fighter jets that will replace MiG-21 aircraft. Eurasian Times.

Free Press Journal. (2025, October 17). Tejas Mk-1A takes maiden flight from Nashik, indigenous-built fighter jet to boost IAF’s capabilities after formal induction; WATCH. Free Press Journal.

HAL India. (2025, October 17). HAL Nashik facility achieves first Tejas Mk1A flight [Press release]. Hindustan Aeronautics Limited.

Hindustan Times. (2025, October 17). HAL’s Nashik line boosts Tejas Mk1A production; IAF eyes 24 jets annually. Hindustan Times.

India Today. (2025, October 15). Tejas Mk1A maiden flight delays due to engine supply issues. HAL production update. India Today.

Indian Express. (2025, October 17). Tejas Mk1A maiden flight marks milestone for Atmanirbhar Bharat. The Indian Express.

Mathrubhumi. (2025, September 25). HAL secures ₹62,370 cr contract to supply 97 Tejas Mk-1A jets to IAF. Mathrubhumi English.

Ministry of Defence, Government of India. (2025, October 17). Tejas Mk1A maiden flight strengthens India’s defence ecosystem [Statement]. Ministry of Defence.

New Indian Express. (2025, August 20). CCS approves Rs 67,000 crore project for production of 97 improved Tejas Mk1A jets. The New Indian Express.

Overt Defence. (2025, August 28). India approves $7.4 billion HAL Tejas Mk1A fighter jet deal. Overt Defence.

Republic World. (2025, October 10). Big day, HAL’s Light Combat Aircraft Tejas Mk1A to take maiden flight on October 17. Republic World.

The Hindu. (2025, October 17). LCA Tejas Mk1A, manufactured in the Nashik plant of HAL, completes maiden flight. The Hindu.

The Hindu. (2025, August 20). Cabinet panel on security clears project to procure 97 LCA Mark 1A fighter jets for IAF. The Hindu.

The Times of India. (2025, October 17). First Tejas-Mk1A from Nashik completes maiden flight; gets water cannon salute — Watch. The Times of India.

The Week. (2025, September 25). Mega LCA Tejas Mk1A deal signed: Indian Air Force to add 97 fighters to its fleet from 2028. The Week.

Times Now [@TimesNow]. (2025, October 17). Tejas Mk1A Gets Water Cannon Salute After Maiden Test Flight In Nashik. [Post]. X.

Zona Militar. (2025, September 25). India confirmed the purchase of 97 new LCA Tejas Mk1A fighter jets to replace its MiG-21s, which will soon be retired. Zona Militar.

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