463: INCULCATING SAFETY CULTURAL (ONE ACCIDENT IS TOO MANY)

Indus Research

 

To read the article, please click on the link below:-

 

Inculcating Safety Cultural – by Air Marshal Anil Khosla

 

Suggestions and value additions are most welcome

 

887
Default rating

Please give a thumbs up if you  like The Post?

 

For regular updates, please register here:-

Subscribe

 

 

References and credits

To all the online sites and channels.

 

Disclaimer:

Information and data included in the blog are for educational & non-commercial purposes only and have been carefully adapted, excerpted, or edited from sources deemed reliable and accurate. All copyrighted material belongs to respective owners and is provided only for purposes of wider dissemination.

 

374: TOOL MANAGEMENT FOR SAFE MAINTENANCE IN THE AVIATION INDUSTRY

 

 

(Preview of a detailed article on the subject)

 

“Technology can assist, but not replace, human thoroughness in controlling tools related foreign object damage hazard”

 

Tool management is a critical aspect of aviation maintenance to ensure the safety, efficiency, and regulatory compliance of aircraft operations. Proper tool management practices contribute to overall flight safety.

 

It is very important for all maintenance personnel to understand that tool control is one of the most important tasks involved in maintaining aircraft. Some key aspects of tool management for aviation maintenance are as follows.

 

Tool Inventory and Control

 

A comprehensive inventory of all tools must be applied and used in aviation maintenance. Implement a system for tracking tool usage, location, and calibration status. Barcode or RFID-based systems can help efficiently manage tool inventory.

 

Tool Calibration

 

Regularly calibrate all precision tools and equipment according to manufacturer recommendations and regulatory requirements. Establish a calibration schedule and ensure that tools are calibrated by certified calibration facilities. Keep detailed records of calibration dates and results.

 

Tool Inspection and Maintenance

 

Conduct regular inspections of all tools to ensure they are in good working condition. Damaged or malfunctioning tools should be repaired or replaced promptly and not used in maintenance. Implement a maintenance program to keep the tools in optimal condition.

 

Tool Storage and Organisation

 

Store tools in designated and secure areas to prevent loss, damage, or misplacement. Organize the tool storage system logically, making it easy for technicians to locate the required tools quickly.

 

Tool FOD (Foreign Object Debris) Control

 

Implement strict FOD control measures to prevent tools and other foreign objects from being left inside aircraft or maintenance areas. FOD can pose serious safety risks to aircraft operations.

 

Tool Control Methods

 

Shadow boards – these display the outline of any missing tools.

 

Shadow boxes – these use foam cut-outs to hold tools securely and also display the outline of missing tools.

 

Tool folders/pockets – these have a pocket for each tool and so indicate missing tools.

 

Tool Tags – this involves tokens being issued with the tools but kept in the tool store or crib under the borrower’s name. Tools are exchanged for tokens on return and all tokens must be cleared at the end of the job or day.

 

Barcoding – where a tool is checked out to a known person using the same technology used at the point of sale in supermarkets. Personal barcodes can also be used to control access to toolboxes and cribs.

 

Radiofrequency Identification (RFID) – involves tools being tagged with RFID chips. These are used to simplify check-out and return of tools.

 

Colour Coding – may be used in conjunction with any of these systems to allow tools to be more easily seen and removed from a job and to identify if tools are missing from their storage.

 

Continuous Improvement

 

Regularly review and assess the effectiveness of your tool management processes. Identify areas for improvement and implement necessary changes to enhance tool management practices continually.

 

A solid tool management system is absolutely crucial for keeping aircraft safe and reliable. These systems along with best practices minimise the risk of errors, improve efficiency, and maintain safety standards. 

 

Suggestions and value additions are most welcome

 

For regular updates, please register here

Subscribe

References and credits

To all the online sites and channels.

  1. https://www.flightsafetyaustralia.com/2022/02/back-in-the-box-the-importance-of-tool-control-for-safety/
  1. https://www.linkedin.com/pulse/role-tool-management-ensuring-safe-maintenance-aviation-andy-graham/
  1. https://www.flightsafetyaustralia.com/2022/02/back-in-the-box-the-importance-of-tool-control-for-safety/

Disclaimer:

Information and data included in the blog are for educational & non-commercial purposes only and have been carefully adapted, excerpted, or edited from sources deemed reliable and accurate. All copyrighted material belongs to respective owners and is provided only for purposes of wider dissemination.

338: SHORT LANDINGS: SAFETY ASPECTS

 

“Taking off is optional, but landing is mandatory”

 

Some of the airfields (with short runways) and emergency situations (non-availability of full runway length) require an adept short landing.

 

Aircraft are designed to shorten the landing with features like lift augmentation devices, low landing speeds, good braking systems, reverse thrust, tail chutes, air brakes, etc.

 

These short landings need special techniques. To land within a short field or a confined area, the pilot needs to have precise, positive control of the rate of descent and airspeed, and fly an approach that clears any obstacles.

 

Tighter margins mean flying the airplane in a narrower envelope than usual. Speed control and energy management are always important, but become more critical in short-field operations.

 

SAFETY MARGINS

 

For short runway operation, the most important factor is the runway length, airplane performance comes next followed by the pilot’s skill and experience. Finally comes environmental conditions like wind, elevation, and temperature.

 

Landing distance data are published by the manufacturer based on landing weight. Performance charts are prepared in near-perfect conditions with a new airplane and professional test pilots. However, a safety margin is added to it.

 

It is always wise to add a safety margin depending on the deterioration in aircraft and engine performance due to the aircraft’s age, pilot experience, and prevailing weather conditions and runway conditions.

 

One has to be especially careful at high altitudes on a hot day. Things get riskier with gusty crosswinds, with an associated “sinkhole” on the final approach.

 

The point is that margins for error are reduced on short, narrow runways, even if the available length is well within “book” performance. Don’t let the book lull you into a false sense of security when conditions aren’t ideal.

 

Important Aspects

 

Airspeed or AOA. Many accidents and incidents are associated with airspeed mismanagement. Relying on Angle-of-attack (AoA) indicators is a safer bet.  Unlike stalling airspeed, which can vary substantially with bank angle or increased weight, a properly calibrated AoA indicator will always warn of an imminent stall.  AoA indicator can be extremely helpful for short landings.

 

Obstacles. Obstacles on the approach path reduce the net runway length available. Knowing the size of the obstruction and distance from the runway is very important, especially at night or in marginal weather.  Operation of primary or secondary controls that cause a sink should be avoided close to the obstacles.

 

Steady Approach.  For a short landing, a wider pattern or longer downwind is preferable to ensure that the airplane is stable. It eliminates many critical variables that add to the workload. Speed or energy management on the approach path is most critical.

 

Contingencies. On the approach path, it is important to coordinate attitude and power to maintain a consistent descent rate and speed. While excess speed can result in a longer float, slow speeds can result in operations on the back side of the power curve. If this occurs, even the addition of full power might not be enough to overcome the drag of the high AoA. The AoA needs to be reduced while initiating a go-around.

 

Landing Spot. A key aspect of short landings is the ability to precisely land the aircraft. Floating beyond the desired touchdown point can result in insufficient remaining runway to stop the plane. However, the flare-out point and technique are equally important. An early or overly aggressive flare can result in stalling over the runway. A late or shallow flare could result in a heavy landing, or bouncing.

 

Touchdown.  If the energy is properly managed, the touchdown occurs at the intended spot. The aim should be to carry out a firm landing rather than a smooth one. A firm landing is not a hard landing, but it helps in dissipating the energy.

 

Braking. The braking technique is to be utilised as stipulated in the aircraft manual.  Incorrect braking could result in a runway overshoot or tyre burst/deflation.

 

Bottom Line

It is critical to follow the Standard Operating Procedure.

 

Suggestions and value additions are most welcome

 

For regular updates, please register here

Subscribe

References and credits

To all the online sites and channels.

Disclaimer:

Information and data included in the blog are for educational & non-commercial purposes only and have been carefully adapted, excerpted, or edited from sources deemed reliable and accurate. All copyrighted material belongs to respective owners and is provided only for purposes of wider dissemination.